Production

UPDATED PRODUCTION TECHNOLOGY

Mascom TMT FE500D depends on German technology, an automated rolling mill, and extensive quality assuring procedures to ensure these qualities. Mascom TMT FE500D is rolled out of its own plant further, making it a trusted rebar. Uncompromising quality standards are regularly maintained in every step. Water quenching, heating, and cooling processes, bending processes are all automated and managed by professionals. These can manage the corrosion-resistant feature and can make the constructions stand tall and long. Mascom TMT FE500D’s unique method of manufacturing forms a mixture of strength and ductility that far exceeds the minimum limit defined in the standard IS1786

Fully Automated PLC Controlled + SCADA

PLC Controlled Scada

10 Stand DC Motor

Pinch Roller

TMT Box

Shifter

Flyshear

Tail Breaker

Twin Channel

Cooling Bed

Final Product

Mechanical Properties

Mechanical Properties

Indian Standards (15:1786)

American Standards (Astm A 6s15)

European Standards (Astm A 6s15)

Mascom Standards

Grade

Fe-500

75 (520)

Bst-500s

FE-500

Proof Stress in N/mm2

500

520

500

625

Tensile Stress in N/mm2

545

620

550

715

Elongation in%

12

9

10

22

Bend Test

Upto and Including 20mm-5D

10 to 25 mm-4D

10

2D

Re-Bend Test

Upto and Including 10mm-5D

75 (520)

3D

PRODUCT MANUFACTURING PROCESS

THERMOMECHANICAL TREATMENT
The basic process of TMT  steel bar manufacturing is Thermo Mechanical Treatment and we use one of the most advanced TERRAVATAGE technology (based on Turbo Quench Technology). It helps to maintain a higher standard in production.

TERRAVATAGE TECHNOLOGY
TERRAVATAGE technology is based on Turbo Quenching Technology. Through turbo technology, the rolled hot bars are rapidly quenched by a specially designed water gush spray system. This helps in hardening the surface of the steel bar to an optimized depth for each section through the martensitic rim while the core remains hot.

SUPERIOR BONDING
MASCOM Fe500D TMT Bars specially developed for extra bonjding and strength. The specially designed ribs with the help of advanced CNC machines provides excellent bond with concrete for a secure long-lasting structure.

EXCELLENT RESISTANCE
MASCOM Fe500D TMT Bars have 15% more strength, ductility, balance stiffness, elongation value, and fatigue to overcome the seismic load on the TMT bars.

HIGH CORROSION RESISTANCE
We use corrosion inhibitors in our TMT Bars the delay the corrosion period for a much longer time.

WELDABILITY & BENDABILITY

MASCOM Fe500D TMT steel bars can be welded with out pre or post heating without losing the strength at welded joints. To do so we kept the carbon percentage for better Weldability, Ducttility and requires less effort for bending and re-bending.

HEAT RESISTANCE
MASCOM Fe500D TMT steel bars are tested in a specially organized lab to make sure that it can resist heat up to 500℃ without losing the strength.

MASCOM TMT 500D BENEFITS

Making use of the latest technology and the best raw material Mascom TMT 500D has got the higher strength and ductility.

100%  Safety Assured: By ensuring the lowest amount of carbon and other particles, 500D strength achieves earthquake resistance.

25% Reduced Steel  Usage: Even with its highest strength and quality, Mascom TMT 500D  reduces the consumption of steel for construction purposes by up to 25%. Thus,

 resulting in reduced costs and saving money.

Rightly Priced: The Mascom TMT 500D steel bars are with the right pricing it is always an engineer’s favorite.

Reduction in Labour Cost: Using lesser steel requires less labour and saves on labour costs.

Faster Construction: Less time is wasted on placing/tying of bars. And less weight on cranes improves construction efficiency.

Reduction in Bar Congestion: Using stronger grade steel means a reduction in bar diameter that results in increased bar spacing as fewer rebars are needed.